|
The
following is an example of one company’s results…
Case
Study: United Technologies Corporation/2.65 million
saved
With
Master Chemical’s assistance Hamilton-Sunstrand, a division
of United Technologies Corporation, established a coolant
committee with representatives for the plant management,
health an safety, manufacturing, engineering, purchasing,
maintenance, and machine operators.
The
program included:
-
Training sessions
-
Implementation of ongoing recycling systems
-
Monitoring of coolant and machine sump conditions
The
following results were obtained:
 |
|
This is how you can gain
from our experience no matter the size of your company.
Quality coolants, cleaners and recycling equipment are an
investment in your company’s future prosperity.
 |
|
|
|
Out
cleaning The Competition – Saving through correct cleaner
selection Case
Study: in reduction in use and disposals of cleaner
chemistry
Problem: A
major rebuilder of automotive axles had high operation costs
and capacity constraints.
-
Frequent and expensive dumping of system
-
Productivity losses due to machine downtime
-
Increasing energy costs
- High
labor costs to dump, clean and recharge system
Solution:
The customer’s management and operation staff
worked with Master Chemical to product a solution that
integrated the best available technology-both chemical and
equipment.
-
Cleaning chemistry that would efficiently remove
difficult greases
-
Equipment that could quickly separate the heavy soil
load from the cleaner bath
-
Process development to optimize system up-time and
minimize disposal
-
On-going support as customer’s production increased and
new and improved processes and equipment were added
Results: The
partnership delivered immediate operating and financial
impact.
-
Capacity increased by 32.4%
-
Expenses reduced by 84.1%
-
$590,635 operating income improvement
-
Energy savings 175,250,000 BTU/year, $2455 savings
Washer production capacity
previously 3,000 hrs/yearly and after 3,972 hrs/yearly |
 |
